Reference: Ford Explorer Guide

How to Build a Jurassic Park Explorer Tour Vehicle: A complete reference guide.

To contribute to this guide, please email your contributions to webmaster-anti-bot-bit@jpmotorpool.com. Thank you!


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Ford Explorer:

General Information:

  • First Generation Ford Explorer (1991 - 1994)
    • 1992 was used in the film.
    • '93 and '94 models have a different steering wheel than the one used in the film.
  • Trim: XLT
    • Note: XL Trim was used for the T-Rex Breakout Scene on Explorer 04.
  • 2-wheel drive
  • Originally white exterior, painted and decals added for the movie.
  • Tan "Mocha" Interior (Mocha color not available in 1991)
  • Clear Glass

For best results, find a 1992 XLT. In 1993, a plastic trim was added to the lower portion of the body. Removal of that trim will leave several rivet holes. These holes can be filled, but it can be difficult.


Body:

Paint vs Vinyl Wrap

  Paint Vinyl Wrap
Application Skill: Can be done both at home by spray paint, at home with an air-powered paint gun, or by a professional shop. Must be done at a professional shop or have the material sourced by a professional shop. Install can be difficult.
Life Expectancy: Paint life has many variables like the amount of sun exposure and quality of prep-work. Depending on the level of application, it can last a very long time. Most vinyl wraps are rated for only 3 - 5 years. Some may have a 10-year life expectancy, but it depends on use, level of care, and exposure to the elements.
Durability: Paint with a protective clear coat can be very durable. As long as the clear coat is monitored and maintained, no normal damage should occur. Vinyl wrap is very susceptible to scratches, nicks, and other damage associated with general wear. Once damage occurs, there is no repair.
Color Match: Color matching with paint at home can be very difficult. For better results, have your paint mixed by a professional. For the best results, have paint applied by a professional shop. Because of the complexity of the design, vinyl wraps do very well at matching the color, especially with the lower green/yellow gradient.
Repair-ability: If it has been damaged, paint can be repaired as long as you have some of the original paint. However, it may be difficult to make the repair blend in depending on the location of damage. Once a section of vinyl has been damaged, the only repair option is to replace that section. It's a very costly repair, and replacing the whole section may not color match due to sun exposure.
Install Time: Paint is a very time-consuming process, and its final quality greatly depends on how much prep-work was done. Vinyl wrap can be installed on the vehicle in as little as one day. However, you still have to do a little prep-work.
Overall Quality: Depending on the application, paint can have better quality than vinyl. It provides a more permanent and finished look. Vinyl wraps, depending on the application, may have seams in certain areas that show between sections of vinyl.

Consensus: If you're looking for a permanent result, then paint is by far the best choice. If you'd rather have a quick temporary design, a vinyl wrap may be a better solution for you.
While plasti-dip is another option, we do not recommend it for Explorer builds because of the design complexity.


Paint

  • Exterior Colors
    • Professional Option
      • Refinishing Solutions
        6250 Edgewater Dr, Ste 700
        Orlando, Florida 32810
        (321) 800-4470
        • Paint Codes (Color matched to screen-used vehicle)
          • Jurassic Red
          • Jurassic Yellow
          • Jurassic Green
        • Note: Colors are proprietary, paint codes will not be shared by this vendor.
    • Economy Option
      • Sherwin Williams
        • Paint Codes
          • Red SW# 42147
          • Green SW# 39686
          • Yellow SW# 50148
    • Paint Quantity
      • Minimums of:
        • 3/4 Gallon Green
        • 1 Gallon Yellow
        • 3/4 Gallon Red
        • 1 Gallon Clear Coat
        • Note: Some have ordered 1 Gallon of each to be safe.
  • Door Jambs
    • Painted tan (Mocha) to reduce camera glare
      • EZ SPRAY (Paint Brand)
        • AER2K10 MP 2949 TOWN BROWN
        • Color matched to screen-used Explorer

Paint Color Comparison of Refinishing Solutions vs Sherwin Williams

Note: The vehicle in the video below used the Refinishing Solutions paint.


 

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Vinyl Wrap

Here is a vinyl wrap template created by member Adam Mark.

This file is available in the following formats:

AIPDF

Here is a video of the vinyl wrap process:

 

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Decals

  • Decals are available for purchase through the following:

Hood Logo

  • Dimensions
    • 23.5" x 17.2"
    • The dimensions were found by using the known width of the hood (55.25") and using this reference image to determine the logo dimensions. These numbers have been confirmed using the screen-used Explorer at Universal Hollywood.
  • Logo Placement
    • 15" down from Cowl Seam
    • 5" up from leading edge
    • Placement info credit: Cyrix9445
  • Note: There is to be a small white border around the logo, as shown above.
  • Download:

AIPDF


Door Logos

The T-Rex circle is always to the front of the vehicle on both sides. The Rex inside both circles looks to the right.

Download:

AIPDF


Side Digit Numbers

The dimensions are 10" tall numbers.

These numbers are traced. There is no "Font File" version for these numbers.

Download:

AIPDF

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License Plate

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Exterior:

Antennas

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Bubble Roof

DISCLAIMER: The Modifications Required To Produce A Screen Accurate Jurassic Park Explorer Tour Vehicle may Conflict With Local Laws. After Modifying The Vehicle, it May No Longer Be “Street Legal”. Please Check Local Laws Before Modifying Your Roof, Compromising Roll-Over Protection and Other Modifications involving the Bubble Roof.

 

Photos of Cyrix9445 build.

Video playlist by Cyrix9445


Themaxleydog shows a cheap alternative


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Brush Guard

  • Go Rhino! Brush Guard
    • Sumatra 3000
    • Model number: 90379M
    • No longer manufactured
    • Accurate Decal

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Tail Light Guards

  • Manik 4x4 Tail Light Guards
    • No longer manufactured
    • Part #: 923355
    • Note: Build Specs are identical to early 90's Toyota 4Runners.
  • PDF Blue Prints

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Lights

  • Antenna / Fender Light
    • Dick Cepek Baja Laser 100
    • Part No. 06510
    • 6" w/Fin Tabs on base
    • Recommend find Painted (black) from factory
    • Recommend Sealed-Beam version

  • Brush Guard Lights
    • Dick Cepek Off Roader C-300s
      • Screen Accurate (very rare)
    • Alternative: Hella H15986031
      • Rubber 6" 12V 55W
      • Replace bulb
        • GE 4537-2 Sealed Beam Replacement Bulb
        • Screen Accurate Bulb

  • Roof / Bubble Lights
    • KC 46 Series
      • Light Kit
        • #770 - LE Series Driving (Clear)
      • Individual Lights
        • #1770 - 46 Series Driving (Clear)
      • Lens
        • #4511 - 4x6 Lens Driving (Clear)

Photos by Cyrix9445.

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Track Sensor

  • Battery Box
    • Part No. AC189/BB243L
    • Available from Advance Auto Parts
      • requires tabs to be removed (see video)
  • Dome Sensors
    • 4" Clear Ball Ornament
      • Requires tabs to be removed
    • Part No. 207654
    • Available from Hobby Lobby

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Front Camera

  • Sanyo Brand
    • Closest match, correct shape but not confirmed.
    • Tape was used in movie to hide parts of the camera.
    • Mounted to the brush guard.
    • Part Numbers:
      • Recommended:
        • Sanyo VDC-2914
      • Alternatives:
        • Sanyo VDC-2924
        • Sanyo VDC-2974

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Running Boards

  • DeeZee Brand
  •  

     

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    Wheels & Tires

    Screen Accurate "Radial All-Terrain T/A BFGoodrich" lettering for new tires

    Tires over 10 years old should not be driven on regularly. BFGoodrich Radial All-terrain tires that have the word Radial on the sidewall in the white raised lettering should be used as a display purpose tire only.

    • Rims

      • Stock "saw blade" Explorer rims.
      • Some later models came with other style rims.

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    Interior:

    TV / Dashboard

    • Front Monitor
      • Panasonic BT-S901
      • 9"
    • Rear Monitor
      • Panasonic BT-S702
      • 7"
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    Microphone

    • Shure 99 Gooseneck Microphone
      • SM99
      • 12"

      • Microphone

      • Mounting Flange
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    Center Console

    Check out this video playlist by Cyrix9445.

     

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    Dash Cameras

    • 2 - Panasonic WV-BL90A
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    Tour Program

    Installation guide by cyrix9445


    Woodgrain Door Handle Trim

    • The Woodgrain on film was hand painted.
    • Custom Wood grain options:
      • Hand Paint (Most accurate)
        • Hand painting available through
          maxine.carrick03-anti-bot-bit@gmail.com
      • Hydro Dipping

    Photos courtesy of JP05

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    Custom Seats

    • Custom Seats
    • Leather
    • Made from Base Model (no power) seats
      • Cut down short (see image)

    Photos courtesy of JP05

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    Accessories / Props:

    Mirror Tag

    Please visit our Mirror Tag Guide for detailed instructions. Tag files available in PDF format for download.

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    Flashlight

    • Maxa Beam Flashlight:
      • Manufactured by PEAK BEAM Systems, Inc
      • Description: Searchlight
        • Screen-Accurate
        • 12 VDC
        • Model # MHS-410
      • Description: Charger
        • Screen-Accurate
        • 120/240 VAC
        • Model # MHP-4200

    More info in our props reference page here

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    First Aid Kit

    • First Aid Kit:
      • Scott ATO First Aid Kit
        • Screen-Accurate
        • As seen in the Explorer cargo area
        • Dimensions: 9.5" x 10" x 2.75"

    More info in our props reference page here

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    Pelican Case, Fire Extinguisher, and Flares

    • King Pelican Case 1600
      • Model #: 1600
      • Fixed handle
      • Pressure release valve
      • 4 latches
      • Restoration Paint
        • Rust-oleum Coastal Gray
        • Credit: Trevor Pape
    • Fire Extinguisher
      • Kidde 10 Kitchen/Garage B:C
      • Blue Warning Icon
      • P/N 408-466141N
      • Available on industrialsafety.com
        • *Label has been updated - no longer accurate*
      • Accurate Label
        • 4" x 6"
        • Print at 100% scale
        • Instructions: Print on white printable self adhesive vinyl. Laminate the top with single side self adhesive laminate sheet. The black outline is the cut line.
        • File and instructions by Matt Yeager
        • PDF